HOWTO: Willy Wonka Walking Stick

I finished up my Wonka walking stick for my Halloween costume so I thought I'd put out some instructions on how I did it. I'm pretty pleased with how it turned out.

Parts (along with where I got them and my original cost):
  • Cambria Gun Metal Paragon Finials (Bed Bath & Beyond) - Set of 2, $15

  • White spray paint and spray primer (Fred Meyer) - $7

  • Harvel Clear PVC 3/4" Schedule 80 Pipe (ClearPVCPipe.com) - $22.99 + $11.79 shipping

  • Invacare 1" Cane Tips, Product #INV408504 (HealthFancy.com) - $1.54 + $7.95 shipping

  • Rainbow sprinkles, about half a pound (Winco Foods) - $0.75

  • Silica gel packets (Found 2 sitting around the house; look in shoe boxes, purses, bags, medicine bottles...) - Free

  • Shoe Goo (Fred Meyer) - $3.95


  • First take the finials out of the package. You get two, you'll only need one.

    Cambria Gun Metal Paragon Finials

    You'll need to paint white swirling stripes on one of the finials. This is the hardest part of the whole project. I made a swirl template and measured out an even number of swirls, masked it off, primered it, painted it, and lacquered it. It took me several evenings to get it done, so don't expect you'll have it in an afternoon.

    Note that the finial ball unscrews from the finial connector. You'll need to disconnect the finial you're painting from its connector.

    Before and after image of the finials

    The screw that normally connects the finial to the curtain rod comes off the finial connector. Remove it, but leave the screw that connects the finial ball to the connector.

    Now it's time to cut the PVC pipe. To measure how long it needs to be, stand up and let your hands rest at your sides with a slight bend at your elbows, then have a friend measure from your wrist to the floor. That's how long the total length of the walking stick should be. Subtract 3.5" from that for the height of the finial and that's how long the PVC needs to be.

    The PVC pipe fits inside the finial connector where the curtain rod would usually go, though there's a tiny bit of room to spare around the edge. That's okay. Use Shoe Goo to connect the clear PVC pipe to the finial connector. Don't use too much or it gets all over, plus a lot will go up inside the tube and it won't dry. That's actually very problematic because if it doesn't dry, you'll never be able to turn the walking stick upright. I ruined a whole section of pipe by not realizing the Shoe Goo was too thick (and, thus, not realizing it wasn't dry) and turning it over. A few hours later I came in to see a stream of Shoe Goo running down the inside of the tube and had to start over.

    Let that dry with the finial connector at the floor and the pipe pointed upwards (the walking stick being inverted) for as long as you can. I left mine for three days. A day in or so, I took the screw that connects the finial ball to the connector and pushed it slowly into the tube through the connector just a short distance to stir around in any still-wet Shoe Goo in there (and there was some). I poked the screw through the dry layer of Shoe Goo to get air to the wet portion, then returned the screw to its original position. The point is, make absolutely sure the Shoe Goo is dry.

    You may find it troublesome to have the screw poking out of the finial attachment and resting on the ground. Take a Dixie cup and poke a small hole in the center of the bottom, then put the screw through that. It makes it so the Dixie cup is sitting on the ground and the screw isn't oddly positioned.

    Attaching the finial connector to the PVC pipe

    Once that's dry, you can trim any excess Shoe Goo from around the finial connector with a knife and then connect your finished, painted finial ball to the walking stick.

    Attaching the painted finial to the finial connector

    Now for the really easy part. Get the rainbow sprinkles and your silica gel packets out.

    You see I have like two pounds of rainbow sprinkles there. You don't need that much. I didn't bother doing the math or anything, but about half a pound should do you.

    Rainbow sprinkles and silica gel packets

    Using a funnel, fill the cane up with rainbow sprinkles. Fill it all the way to the very end, leaving only about a millimeter or two of space. It should look like you don't have enough room for the silica gel packets. Push them in the end of the cane, compressing the rainbow sprinkles. This tight fit will make it so the cane doesn't rattle when you move it - you don't want any extra space at all for the rainbow sprinkles to jiggle around in.

    Now, pull one of the cane tips out of the box...

    One-inch cane tips

    ...and push it onto the end of the cane. It will be a pretty snug fit (the cane tips fit 1" canes and the outside diameter of the pipe is 1.05"), but it will go on nicely and won't come off.

    That's it! You're done!

    The finished Wonka walking stick

    I've seen a couple of links out there to more authentic looking walking sticks. Unfortunately, I had already invested the money in materials before I saw these, and I'm not sure how much they cost. Pending on your resources, you could probably make this version pretty cheaply.

    You'll note that both Schedule 40 and Schedule 80 clear PVC pipe exists. The difference is the wall thickness. The Schedule 40 pipe walls aren't as thick as Schedule 80. While the 40 is cheaper, the 80 offers more stability, which I felt was key for use in a walking stick. The above stick is done with Schedule 80 pipe. If you choose to try and save money using Schedule 40 pipe, this should all still work, you'll just need some more rainbow sprinkles because the inside of the pipe will have a larger volume.

    Print | posted @ Sunday, September 11, 2005 9:33 PM

    Comments on this entry:

    Gravatar # Re: HOWTO: Willy Wonka Walking Stick
    by alcazar at 10/13/2005 3:14 AM

    Hi. What a wonderful guide to making a cane! Thank you so much!

    I have tons of questions to ask, hope you don't mind. I am in America for about a year and still don't know where to find some things. I assume you are making the whole costume, so there'll be questions about it too :)

    how did you make a swirl template? what diameter of a circle? do you have any scans of it by any chance?
    i understand that the gloves are conventional rubber purple gloves, is it correct? Are they easy to find? Because I only saw orange and yellow ones.
    Any suggestions about where to find a good top hat? and what about a vest?

    Do you think I'll be able to find a clear PVC pipe in Home Depot?

    I don't know what did you decide to do about the W broche. I will print out the part of the desktop wallpaper from movie's official website and then glue it on cardboard and cut it out. then i think to cut out many identical pieces of cardboard and glue them together, so the letter will become thicker. have any other ideas about it?

    will you do the wig?
    Gravatar # Re: HOWTO: Willy Wonka Walking Stick
    by Travis at 10/13/2005 8:43 AM

    Answers:

    I made the swirl template in Adobe Illustrator. The template doesn't look like a swirl, it looks more like a wave - square on three sides, then a wave on the fourth. The template was then laid from the top center of the finial to the bottom center and I traced a line down the "wave" shape at intervals by hand - that's what makes the wavelike pattern that runs from top to bottom. The wave should be as tall as one-half the circumference of your finial.

    As for the answers to where I got my gloves, coat, etc., I've continued posting on the progress of my costume and many of these questions were answered.

    * Ask your dentist for purple rubber gloves - mine gave me some for free. You can also find Brawny purple rubber gloves at Target in the cleaning supplies section. They're a lighter purple, but they smell like vanilla, which is kind of cool.

    * I bought my top hat at a costume shop. If you search online, you can find a low-cost top hat from a costume place for like $15. Real top hats are expensive and I didn't go that route.

    * I made my shirt and my vest. I linked to the respective patterns in my costume summary entry. The shirt was more problematic than the vest to make. I have no suggestions on what to do if you don't know how to sew or don't have a sewing machine. You're on your own at that point.

    * Home Depot doesn't have clear PVC to my knowledge. I ordered mine online, as noted in this article. (I'm pretty sure I wouldn't have paid $12 in shipping for the pipe if I could have driven the five miles down the road to my nearest Home Depot. But then, maybe they just don't have it at my store; feel free to check at yours.)

    * I decided that, rather than ruin the relative authenticity of my costume (I mean, everything looks really professional and pretty authentic - no tape or staples or anything that indicates "I made this myself") with some sort of cardboard-and-foil-wrap attempt at the 'W' pin, I'd just not have it.

    * I bought the wig, but it's a cheap wig and I am hesitant to take it out of the box to try it on because it'll never be the same once it's out. I'll probably take it out a few days before to give it a test run, but not until then. Once a cheap wig gets tangled, you're screwed.
    Gravatar # Re: HOWTO: Willy Wonka Walking Stick
    by DwayneWayne at 10/24/2005 12:57 PM

    Hi,

    I'm following your suggestions for making this cane, although I'm cutting it pretty close here. One question I have is why did you decide to use Shoe Goo to connect the finial to the pipe? Is it because it is thick and viscous and will close the small size gap between the pipe and the finial connector and because of its strength? Did you try any other type of adhesive before deciding on the shoe goo?

    Since I'm cutting it so close, I may not have time to make mistakes. I have access to a glue gun/glue stick - do you think that will be sufficient to connect the two? I'm guessing super glue would be too thin to connect the two?

    Thanks for your help!
    Gravatar # Re: HOWTO: Willy Wonka Walking Stick
    by Travis at 10/24/2005 1:49 PM

    I didn't try any other type of adhesive, but it occurred to me that with the amount of hot glue that would be needed, much of it would have cooled down by the time you squirted enough into the finial end to attach the finial to the pipe. Not to mention I've had some bad experiences with the permanence of hot glue that made me shy away from it.

    I thought to try actual pipe adhesive (also sold on the ClearPVCPipe.com site) but didn't due to budget constraints (I had bought the Shoe Goo also to fix a pair of shoes, so figured I'd give it a run here and it worked like a charm).

    I'm sure any strong adhesive should do the trick, though I'd steer toward some sort of epoxy or more permanent adhesive than hot glue.
    Gravatar # Re: HOWTO: Willy Wonka Walking Stick
    by spike at 3/4/2006 11:58 AM

    NICE work! REALLY liked it!
    Can you pleas post the swirl template you made in Adobe Illustrator?
    Gravatar # Re: HOWTO: Willy Wonka Walking Stick
    by Travis at 3/6/2006 9:35 AM

    It's not really a template so much as a generally curvy line. I didn't keep it, but even if I did, I don't know how much use it would be to anyone else. It's simple enough to recreate.

    First, measure the circumference of the finial, then divide by two - that's how "tall" the finial is from "pole" to "pole." Your template needs to run from the top center ("north pole") of the finial to where the bottom center ("south pole") would be if it existed (but, as you'll see with the finial, the bottom's been cut off, which is why you're doing the measure-and-divide-by-two).

    Now in Illustrator (or your drawing program of choice) make a square where each side is the height you just determined. Remove one of the sides on the square and make an s-shaped line in its place. Bam! Swirl template.

    Mark the center top of the finial, and around the circumference mark evenly spaced intervals around the middle. Looking at my picture, I made 22 marks around the middle. For each of those marks, anchor the top of the s-shaped line on the swirl template at the top center of the finial, make sure the line touches the interval mark in the middle, and approximately "anchor" the bottom of the line where the bottom center would be. If you trace that line, that's one swirl mark. Now do that 21 more times.

    Like I said - it's the biggest pain in the whole project.

    What I did to make it a little easier: I covered the whole finial in masking tape first. Then, after I traced my swirl lines, I ran an Exacto knife (carefully) along each of the traced swirl lines. Finally, I was able to remove every other "swirl" so the finial was masked in stripes that look a lot like the final product. Paint, lacquer, and you're done.
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by ASH at 9/26/2007 9:14 AM

    You probably won't read this - it's been two years since the post. But I cannot find any other sites for other ways to make the walking stick. If you read this please let me know what sites you found with similar or better walking sticks! Thank you so much!!
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by Travis Illig at 9/26/2007 10:10 AM

    Actually, I didn't find any other sites. I found a couple of places selling them, but they don't seem to be active now and they all used the same stock photo of the cane, so I don't know how good the quality was. That's actually why I opted to make mine and post the how-to for folks.
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by Mike at 10/4/2007 4:55 PM

    check e-Bay I made some. Cost $35.
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by rebecca at 10/7/2007 7:31 PM

    can these actually be used for everyday use? im a disabled veteran and would love to use one of these as my cane. i broke both my legs in service.
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by Travis Illig at 10/8/2007 8:15 AM

    The instructions here explain how to make a costume cane. It has not been tested or certified for actual everyday use. (I'd be willing to wager that if you put any heavy weight on the head, it'd snap off. It's only held on with Shoe Goo.)
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by Mike at 10/10/2007 9:01 PM

    I have directions on e-Bay on how to make a Wonka cane that is a little different then here. I did use some of this site's suggestions but changed and developed into my own plan. Just search Willy wonka cane.
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by Mike at 10/10/2007 9:04 PM

    I agree these should not be used as an actual cane for support. I suppose it could be done but you would have to modify the material used. Like instead of using a 3/4 inch dowel use a full 1 inch dowel... and so on.

    Mike
    Gravatar # re: HOWTO: Willy Wonka Walking Stick
    by austin at 2/26/2008 9:48 AM

    THAT IS NOT WHAT HIS WALKING STICK LOOKS LIKE...IT HAS A BRASS STAINED CHERRY WOOD STAFF AND A WHITE QUARTZ TOPPER....THE BOTTOM OF THE CANE HAS WHAT IS CALLED AN INTERIOR BALL POINTON.....ITS A RUBBER STOPPER THAT IS FITTED TO THE BOTTOM AND IS THE SAME WIDTH OF THE CANE OR WALKING STICK TO MAKE IT LOOK STREAMLINE......TO BUY THE PARTS IT COSTS AN ABSESS OF ABOUT 150 BUX

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